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Top 5 Problems Manufacturer Faces During The Box Compression Test

box compression tester

Product quality is a critical problem in today's competitive world, and it may determine whether a product or a business succeeds or fails. Manufacturers of a variety of goods must focus their efforts on ensuring that the products they deliver to customers are of the greatest possible quality. Thus performing a box compression test with the help of a  box compression testerwill provide you with the ability to deliver quality products to your customers without facing any product rejections.

This lab testing equipment will be best suited to conduct the compression test with ease. If you are working in a corrugated box industry, then taking this quality test will help you to overcome product rejections with ease. Here in this blog, we will discuss the top 5 problems manufacturer faces while conducting the box compression test. But before that, let’s discuss how to perform the box compression test accurately with the help of this lab testing equipment.

What is a box compression test?

Corrugated boxes are more commonly used in the packaging industry to transport packages to clients. As a result, you must guarantee that these boxes do not rupture when subjected to multi-directional forces. Thus, conducting the quality test using the box compression tester testing instrument will help you to get information about the compression strength of boxes. At the time of corrugated box transportation, these boxes are prone to get damaged if they are stacked against each other. Thus, testing the compression strength of these boxes is of utmost importance to make sure that the products will be delivered without any damage. This compression test procedure will be frequently used to assess the quality of corrugated fiberboard, hardwood crates, and boxes used in shipping containers. Compression is commonly used on consumer packaging. As a result, consumer and other industrial packaging must be tested for compression resistance. You can easily perform a box compression test with the Presto box compression tester. Below we have listed the features and technical specifications of this lab testing instrument.

Features of Presto box compression tester

To guarantee that your goods are safe throughout transit and delivery, the corrugated boxes must be sturdy. However, by using a Presto box compression tester, you may increase the quality of your boxes through effective testing. The main objective of this equipment is to examine specimens of various sizes to guarantee that they do not become compressed due to external pressures.

You can easily take the box compression test with 5 easy steps. Below is the list of features you will get with this lab testing instrument.

  • Microprocessor-based display for accurate test results
  • Highly accurate test results under uniform compression Force
  • TARE and Peak Hold Facility Available
  • Overtravel protection
  • Strong base plate with rugged structure
  • Bright LED display
  • Feather touch controls

Technical Specifications of Presto box compression tester

  • Platform Size: 1000 mm X 1000 mm
  • Maximum Load range: 1000 kgf
  • Test Speed Range: 10 ± 2 mm/min
  • Home position return Speed: 50 mm/min ± 10%
  • Load Monitoring: Peak Load indicator with digital readout and peak hold feature
  • Load Sensor: S-type Load Cell
  • Load accuracy: ±3% full scale (with the master load.)
  • Least count: 1000 kgf/ 1 kgf
  • Load Cell Overload safety: <80% of the total load
  • Motor Power: 2HP
  • Motor Speed: 1350 RPM three-phase motor.
  • Safety Feature: Upward and downward fixed and movable limit switches
  • Over Load relay contact rating: Potential free relay 5 Amp. 220 V AC single phase
  • Main supply: 220 V AC single phase 50 Hz.
  • Earthing Required: Proper Earthing is required corresponding to not more than 4 V AC with respect to neutral.

With these features and technical specifications, it will be easy for you to conduct the test. You can easily make your packaging stronger with a box compression tester. Now, let us focus on the top 5 problems manufacturers face while conducting the box compression test.

Top 5 problems manufacturers face while conducting the box compression test

Whenever you are using corrugated boxes then you need to make sure that the boxes are designed in such a way that they cannot get deformed when they are stacked over each other. Thus, the Presto box compression tester has been designed to evaluate the compressive strength of boxes with ease.

Below we have listed the top 5 problems that are faced by manufacturers while conducting the test.

  • Problem: No Supply in the instrument

Solution: Check the main supply in the socket and check the fittings at the plug in the socket.

  • Problem: Unexpected Reading on the Load Indicator.

Solution: Place The specimen properly or calibrate the machine accordingly.

  • Problem: Unexpected Reading on the Load Indicator.

Solution: Place the specimen properly or calibrate the machine according to the procedure given by our technical experts.

  • Problem: Too much fluctuation in the load indicator.

Solution: Provide proper earthing to the instrument.

  • Problem: Unusual Noise from the machine.

Solution: Align the V belt on the drive-by opening the back panel.

These are some of the problems faced by manufacturers during the box compression test. You can easily give us a call at +91-9210 903 903 or email us at info@prestogroup.com, to know the price of this lab testing instrument. Our team of technical experts will easily assist you with all your queries.

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